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Introduction
The TorqueMate® Plus can be used for many torque applications in virtually any Engineering depart-
ment or environment. Here are a few common applications for the TorqueMate® Plus and an appropri-
ate torque sensor (transducer).
EXAMPLES OF USAGE:
Pulse Tool Applications - Power Tool Use: Pulse tools and Power tools that operate at high RPMs
generate a significant amount of vibration and bounce, which makes accuracy testing of torque output
difficult. The common "brush bounce" that plagues the accuracy testing of these tools is cured when
using a brushless rotary transducer with the TorqueMate® Plus.
Production Applications - Hand Use: Use a Mountz TWX or SMX torque sensor connected to the
TorqueMate to apply torque to any assembly. The TWX is suited for wrench style applications, while
the SMX is perfect for screwdriver or socket style functions. The unit has a Go/No Go light and alarm
system to notify the operator when they obtain the low tolerance setting or exceed the high tolerance
setting. The TorqueMate® Plus can also be used with other strain gauge torque sensors for applying
torque and/or torque and angle.
Production Applications - Power Tool Use: Use a Mountz RTSX, RTSX-A (Torque & angle rotary
transducer) or BLRTSX (Brushless Rotary transducer) attached to a power tool to measure applied
torque of an actual dynamic rundown. The unit has a Go/No Go light and alarm system to notify the
operator when they obtain the low tolerance setting or exceed the high tolerance setting. The
TorqueMate® Plus can be used with a strain gauge rotary sensor for applying torque and/or torque
and angle.
Quality Control Applications - Inspection/Auditing: Use any strain gauge torque sensor and the
TorqueMate® Plus to measure or check the applied torque by using “First Movement” method (listed
in this manual). Readings can be saved to memory for statistical recall and record keeping or cleared
at the touch of one key.
Quality Control Applications - Joint Evaluation and Test: Use the TorqueMate® Plus with a torque
sensor with optical encoder and apply torque and angle to a joint. Also, use it for determining “joint
rate” (hard, medium or soft) by setting unit to Angle mode and measuring the amount of torque and
rotation (angle). This can be done both statically (with a hand device) or dynamically (with a power
drive or rotating device) depending on torque sensor selection. Using the TM for joint rate testing is
explained in this manual.
Calibration or Gauge Laboratory Applications: Use the TorqueMate® Plus with Mountz torque sen-
sors to verify or calibrate hand torque wrenches and screwdrivers or power driven torque tools. The
TorqueMate can be used in any measurement system at the touch of a key and provide an accuracy
that allows use as a main standard.
R&D and Design Applications: Use the TorqueMate® Plus with proper torque sensor to determine
“make up” of joints, strength of fasteners, clamp force or tension.
4
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Note: Transducer Selection
It is recommended that the TorqueMate be used with Mountz torque or
torque and angle sensors. However, the unit has been developed to
accept a range of 1.000-4.000mv/v input and therefore can be used with
most strain gauge torque sensors whether Mountz brand or other
.
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